General

  • This chapter contains some common types of failures occurring on DTH drilling tools
  • For most failures we can identify it’s probable cause and typical supporting evidence
  • Corrective actions to avoid recurrence of the failures are also described

Number 1

 

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  •  Problem
    • Lower end thread failure due to fatigue cracking at the root of the first engaged thread near the base of the pin
  • Probable cause
    • No evidence of contact between the shoulder of the box thread and the pin indicates that the thread has not been made up correctly
  • Corrective action
    • Check for proper make up of threads before drilling starts

Number 2

 

 

 

 

  • Problem
    • Upper end thread failure due to bending stresses
  • Probable cause
    • Evidence of partial contact between the shoulder of box thread and the top sub indicates that the box has been bent during drilling
  • Corrective action
    • Monitor outside wear on drill pipe and chamfer on box thread

Number 3

 

 

 

 

  • Problem
    • Upper end thread failure due to fatigue cracks
  • Probable cause
    • It is evident that this failure started concurrently on two sides of the pin and that is an indication that the pin has been wobbling during drilling
  • Corrective action
    • Monitor that sufficient make-up torque is applied when connecting drill pipes

Number 4

 

 

 

 

  • Problem
    • Thread failure near the pin box shoulder
  • Probable cause
    • An examination of the resultant thread shows that the pin thread has been stretched in tension before failure due to too much make-up torque
  • Corrective action
    • Limit hydraulic pressure to rotary head

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